Tosca’s new reusable packaging facility in Ingolstadt, Germany, marks its 10th service center in Central Europe.
Tosca has opened a new, state-of-the-art service center in Ingolstadt, Germany, about one hour north of Munich and roughly the same amount of time south of Nuremberg. This downstream-focused facility, equipped with solar panels for sustainable energy usage and advanced technology capabilities, is designed to support Germany’s largest retailers with efficient, data-driven services.
Tosca Expansion in Central Europe
The opening of the Ingolstadt service center marks a significant expansion of Tosca’s footprint across Europe. With an area of approximately 2,700 m², the center is strategically positioned to cater to the growing demand for Tosca’s innovative reusable plastic products and pooling services in the region. With the addition of the Ingolstadt center, Tosca currently operates ten service centers across Central Europe.
Ingolstadt Reusable Packaging Service Center Highlights
RFID and Automation
Ingolstadt is equipped with advanced technologies, including RFID gates, scanning equipment, and automation systems. These innovations ensure optimal data accuracy and provide customers with deep insights into their supply chain performance, underscoring Tosca’s commitment to future-proofing supply chains. This technology enables Tosca to increase the efficiency and accuracy of their customers’ supply chains, driving growth, operational excellence and sustainability.
Increasing Half Pallet Business
Driven by the increasing business in plastic half pallet operations, the decision to establish the Ingolstadt center underscores Tosca’s dedication to supporting its downstream customers across Europe. The new center will enhance efficiency by optimizing operations and reducing transport costs while facilitating further growth in the region. Importantly, the center is positioned to serve Tosca’s largest downstream customer in Central Europe and one of its key suppliers.
Fully Automated Wash Line
In August/September, Tosca will install a fully automated wash line at their site, including a conveyor reader on the wash line to automatically update asset status and monitor performance. These investments highlight Tosca’s commitment to enhancing operational efficiency and providing its customers with superior supply chain solutions.
“We’re excited to unveil our newest service center in Ingolstadt, a testament to our ongoing commitment to delivering exceptional service and value to our customers,” said Marco Gonzalez, Managing Director for Central Europe at Tosca. “This expansion highlights our ability to adapt quickly to market demands, as well and our dedication to growth in reusable plastic packaging solutions across Europe.”
Rapid Setup
Notably, Tosca achieved an impressive lead time of just four months from the start of site search to operational readiness, showcasing the company’s agility and collaborative working across all departments.
The company noted that the opening of the Ingolstadt service center represents a significant milestone in its journey toward continued growth and innovation as Tosca continues solidifying its presence in the European market.
Source: Tosca Ltd.
Tosca Ltd., headquartered in Atlanta, is a leading provider of reusable packaging and supply chain solutions, particularly for perishable goods such as proteins, eggs, produce, and cheese. Founded in 1959, Tosca has grown significantly under the ownership of Apax Partners, a private equity firm.
Tosca acquired Polymer Logistics in recent years, expanding its product offerings and global reach, especially in Europe. This acquisition allows Tosca to offer an enhanced range of reusable plastic containers and pallets that improve supply chain efficiency and sustainability. Tosca’s innovative solutions, including digital twins in warehouses, help reduce waste and optimize logistics for major retailers like Kroger, Walmart, and Ahold Delhaize. The company operates 30 wash sites and nine global offices, underscoring its significant presence in North America and Europe. Tosca aims to revolutionize the food supply chain by providing durable, reusable packaging that reduces costs and environmental impact.
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Rick LeBlanc, EMBA, is the founder and editor of Reusable Packaging News (subscribe to the free newsletter) and editor of Western Pallet Magazine. A supply chain journalist with more than 30 years of experience, he specializes in pallets, reusable packaging, material handling and related operations. Rick is co-author of Pallets: A North American Perspective and Pallets & Progress: A Collected History of Pallets and Palletized Handling 1922–1945. He is also an advisory board member of the Virginia Tech Center for Packaging and Unit Load Design. Read Rick’s full bio.
