PalletOne announces national pallet assembly machine redeployment program.
BARTOW, Fla., June 2024 – PalletOne, the nation’s largest single-source pallet manufacturer, has launched an automated pallet assembly machine redeployment program to provide improved pallet solutions to customers nationwide. This initiative will optimize the company’s capacity following its coast-to-coast expansion as UFP Packaging’s premier wood pallet builder.
“With more than 140 automated pallet assembly machines, PalletOne can provide an estimated capacity eight times more than any competitor,” said PalletOne President Howe Wallace. “Our expansion allows us to progress toward providing nationwide pallet and packaging solutions supplied by company-owned facilities. This will allow us to better serve our customers and maintain our position as a leader in the industry.”
To optimize this improved capacity, PalletOne has begun an aggressive strategy of redeploying some of its automated pallet assembly machines to growth markets nationwide.
What Is Strategic Capacity Reallocation?
Generally speaking, strategic capacity reallocation involves shifting production resources and capabilities to different regional markets in response to varying product demands. This strategy enables companies to optimize production efficiency, reduce lead times, and better serve their customer base by aligning production with market needs. By reallocating capacity, businesses can enhance their overall agility and competitiveness. Additionally, this approach can lead to cost savings by reducing transportation, leveraging regional cost advantages such as lower labor or material costs, and by minimizing the need for excessive inventory and associated holding costs. Ultimately, strategic capacity reallocation ensures that production is more responsive and adaptable to the dynamic market landscape.
PalletOne Redeploys Pallet Assembly Lines to Optimize Flexibility and Responsiveness
PalletOne is leading the way in wooden pallet assembly using state-of-the-art robotics. The company has begun strategically redeploying some of its high-capacity automated pallet assembly machines to locations including Adairsville, Ga., Chandler, Ariz., and Houston, Texas, to better serve high-volume customers in high-use regions. This further showcases its commitment to flexibility and responsiveness in meeting customer demands and seizing emerging market opportunities.
Since its founding in 2001, PalletOne has been a leader in pallet manufacturing, offering services including custom pallet design, unit load consultation, heat treating and pallet recycling and repair programs to ensure maximum safety and effectiveness. After joining the UFP Packaging family in 2020, PalletOne continued leveraging its established supply chain expertise to provide premium products and services to its customers.
“We’re thankful for the ongoing support of UFP Packaging as we pursue this strategy,” said PalletOne President Howe Wallace. “Our unmatched geographic breadth and extensive resources allow us to adapt quickly to supply chain disruption and efficiently meet the growing demand of our multi-site customers.”
PalletOne Expands Capacity in Tennessee Valley and Houston
PalletOne also recently announced capacity increases in the Tennessee Valley region and Houston, Texas. The addition at its Adairsville, GA, location marks a significant step towards further enhancing service offerings for businesses throughout Northwest Georgia, Northeast Alabama, and Southeast Tennessee.
In another announcement, PalletOne also reported installing a new high-capacity automated pallet assembly line at its Port Arthur, Texas, location. The line will support service to the Houston area as the company looks to better meet the needs of its high-volume chemical and energy customers there.
“We find our customers like us even more when we’re right next door,” said Wallace of the moves to increase capacity in the Tennessee Valley and Houston. “We are excited to expand supply for local businesses using local labor and local lumber. Everybody wins.” The enhanced capacity will enable the company to offer a wider range of pallet products and services, providing customers in every industry with more options to meet their specific requirements.
For more information about PalletOne products and services, visit https://www.palletone.com/ or visit UFP Packaging & PalletOne in booth #519 at Downstream USA in Galveston, Texas, on June 26-27.
PalletOne, Inc.
A UFP Packaging company, PalletOne is the nation’s largest single-source pallet manufacturer. Headquartered in Bartow, Fla., the company manufactures pallets, provides pallet repair programs, recycles used pallets, and produces various other wood products. The company also offers customized services, including Pallet Concierge™, wood packaging design, engineering, and testing, and is an industry leader in robotic and automated pallet manufacturing processes. https://www.palletone.com/.
UFP Packaging
A part of the UFP Industries, Inc., family of companies, UFP Packaging provides full-service, customized packaging solutions and related services to a wide range of industries. With facilities across the globe, it serves regional, national, and global customers with everything from wood pallets to corrugated, and from labels to custom skids. https://ufppackaging.com.
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Rick LeBlanc, EMBA, is the founder and editor of Reusable Packaging News (subscribe to the free newsletter) and editor of Western Pallet Magazine. A supply chain journalist with more than 30 years of experience, he specializes in pallets, reusable packaging, material handling and related operations. Rick is co-author of Pallets: A North American Perspective and Pallets & Progress: A Collected History of Pallets and Palletized Handling 1922–1945. He is also an advisory board member of the Virginia Tech Center for Packaging and Unit Load Design. Read Rick’s full bio.
