iGPS and Deca Contamination: A Butter Pill to Swallow?

We have an old saying in supply chain operations that what goes around comes around. After several sensationalized news releases in recent years making leaps of faith in implicating wood pallets with food safety risks, NWPCA has returned a dose of the same medicine, using the discovery of PBDE flame retardants in butter to showcase that iGPS pallets are a large consumer of decaBDE, accounting to somewhere between 20 to 40% of annual U.S. consumption, according to NWPCA estimates.


Here is the complete press release:

Plastic Pallets Should be Investigated in Butter Contamination Scandal

ALEXANDRIA, Va., Dec. 8, 2010 /PRNewswire-USNewswire/ – A study conducted by the University of Texas (UT) School of Public Health showed high levels of polybrominated diphenyl ether (PBDE) flame retardants in butter samples purchased from five grocery stores in the city of Dallas. Investigators suggest the incident represents the worst documented case of PBDE contamination in food ever reported in the U.S.

The leading company supplying plastic pallets to companies transporting and storing food, Intelligent Global Pooling Systems (iGPS), commissioned a life cycle analysis that revealed each of its pallets contain 3.4 lbs of decabromodiphenyl ether (decaBDE), one of several chemicals classified as PBDEs. While UT researchers speculated on possible causes of contamination such as the butter’s paper wrapper, given the high levels of PBDE used in the plastic pallets, they should be examined as the root source of transfer to the food.

The U.S. Department of Environmental Protection Agency (EPA) has estimated that between 50—100 million pounds of decaBDE was manufactured or imported in the U.S. in 2005. In 2008, iGPS announced an agreement with the plastic pallet manufacturer Schoeller Arca Systems that it would be producing up to 30 million pallets in the next five years – that’s 102 million pounds of decaBDE. At annual averages, IGPS would be using between 20 and 40 percent of the EPA estimated total amount of this chemical.

Clearly plastic pallets are one of the largest users of decaBDE. This is likely why just last week the EPA issued a news release saying it would conduct a Design for the Environment assessment on the flame retardant decaBDE in products such as “textiles, plastic pallets, and electronics.”

“In 2009, our organization distributed a number of news releases and white papers quoting highly credible environmental groups and federal agencies on the risks associated with decaBDE which is contained in large quantities in iGPS plastic pallets,” said Bruce Scholnick, President/CEO of the National Wooden Pallet and Container Association. “We warned of the potential for those chemicals leaching into food, but iGPS convinced the food industry that their chemicals are ‘encapsulated’ and can’t be transferred to the food. We hope that this most recent evidence of decaBDE-food contamination will serve as a wake-up call to the food industry.”

iGPS plastic pallets are used almost exclusively by the food industry. The company lists household names like Quaker Tropicana Gatorade, Dole, Imperial Sugar, Mars, Pilgrims Pride, Campbell Soup, General Mills and, Kraft among their pallet customers.
“Pallets are treated roughly in warehouse and material handling conditions,” said Scholnick. “They are scraped across floors, gouged by forklifts and dropped from the back of trucks onto loading docks. Plastic pallets end up with fine layers of dust, likely containing decaBDE. Those pallets are then piled with produce, dairy and manufactured food products.”

DecaBDE is also showing up in our water. In April 2009, the National Oceanic and Atmospheric Administration (NOAA) released a report documenting that flame retardants are now in all U.S. coastal waters and the Great Lakes in increasing concentrations. John H. Dunnigan, NOAA assistant administrator of the National Ocean Service said: “Scientific evidence strongly documents that these contaminants impact the food web and action is needed to reduce the threats posed to aquatic resources and human health.”
“I’m not saying that plastic pallets are the source of the chemical contaminants in the butter, but I am encouraging further testing of food that is transported on these pallets,” said Scholnick. “This time of year households around the country are baking butter-laden cookies and cakes. Are families eating flame retardant-filled cupcakes? We should know.”

“Regardless of how this chemical got into the butter – whether from plastic pallets or butter wrappers – decaBDE has no place in the food supply chain. A zero tolerance policy should be the goal of every food producer in this country.”

Wood pallets are a natural byproduct using wood that is strong and durable, but unusable by furniture and home builders for cosmetic purposes. More than 1.2 billion wood pallets are in service each day in the United States. When these wood pallets can no longer be repaired to a standard that ensures protection of the goods being shipped and safety of workers handling the load, the pallets are reprocessed into new products such as biofuel, landscape mulch, animal bedding, woodstove pellets. The nails from ground pallet chips are removed through a variety of collection technologies and sold as scrap metal to be used again – from cradle to grave wood pallets are the sustainable choice for those in the supply chain who are concerned about preserving our environment by using natural renewable resource products like wood.

Contact: Bruce Scholnick, 703-519-6104
SOURCE National Wooden Pallet and Container Association

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