Cold chain packaging lab aims to advance research and sustainable packaging solutions.

Blacksburg, VA – The Center for Packaging and Unit Load Design (CPULD) at Virginia Tech has announced the inauguration of its state-of-the-art Cold Chain Packaging Lab, a new facility dedicated to advancing the technology and science behind the secure transportation of temperature-sensitive products. The cold chain packaging market is growing rapidly. As industries increasingly depend on maintaining specific temperature ranges during transit, this new lab positions CPULD at the forefront of innovation, supporting sectors ranging from perishable foods to life-saving pharmaceuticals.
From optimizing packaging design to incorporating environmentally sustainable practices, the Cold Chain Packaging Lab offers a comprehensive suite of services to ensure that temperature-critical goods remain within their ideal conditions from origin to destination. Equipped with the latest sensors and analytical tools, the facility allows for precise evaluation of packaging systems, providing invaluable insights into their performance under various conditions.
Cold Chain Packaging Lab: Comprehensive Services for Enhanced Cold Chain Solutions
The Cold Chain Packaging Lab offers a range of services tailored to meet the specific needs of its clients. These include:
- Thermal Material Evaluation: The lab utilizes advanced equipment such as heat flow meters and differential scanning calorimetry to assess the thermal properties of various packaging materials and refrigerants to ensure optimal performance.
- Prototyping & Testing: The lab provides prototyping and extensive testing for insulated shipping containers, ensuring they comply with industry standards and meet the rigorous demands of cold chain logistics.
- Custom Solutions: Collaborating closely with companies, the lab designs bespoke thermal shipping solutions tailored to unique distribution channels and product requirements.
- Thermal Modeling & Lane Assessment: Through sophisticated modeling techniques, the lab predicts how materials will behave under different environmental conditions, including specific shipping routes, to optimize packaging designs.
- Field Data Collection: By gathering real-world data on shock, vibration, temperature, and humidity, the lab simulates and enhances packaging performance, ensuring reliability in diverse shipping scenarios.
Adherence to Global Standards
Ensuring compliance with international standards is a cornerstone of the Cold Chain Packaging Lab’s operations. The lab conducts testing in accordance with recognized industry benchmarks such as ASTM D3103-20, ASTM D4332, ISTA 7D, and ISTA 7E. These standards are critical for validating the performance and reliability of packaging systems used in cold chain logistics, providing companies with the assurance that their packaging solutions meet the highest global benchmarks.
Driving Sustainable Practices
In addition to enhancing packaging performance, the Cold Chain Packaging Lab is committed to fostering sustainable practices within the cold chain logistics industry. With growing concerns over climate change and environmental impact, the lab is dedicated to helping companies transition to eco-efficient materials and methods. This commitment ensures that businesses can achieve their sustainability goals without sacrificing the integrity or safety of their products.
Empowering the Next Generation of Packaging Professionals
A key mission of CPULD is to provide hands-on education to students within Virginia Tech’s packaging program. The Cold Chain Packaging Lab plays a pivotal role in this mission by offering undergraduate and graduate students the opportunity to engage directly with real-world industry projects. This immersive experience equips students with practical skills and knowledge that extend beyond the classroom, preparing them for successful careers in the packaging and logistics industries.
Students gain proficiency in operating advanced testing equipment and utilizing the same tools and technologies employed by industry professionals. Additionally, collaborative projects with faculty and industry partners help students develop leadership and project management skills, ensuring they are well-rounded professionals ready to tackle the challenges of the packaging industry.
For more information about the services offered at CPULD’s Cold Chain Packaging Lab, please contact Dr. Eduardo Molina at molina@vt.edu.
About CPULD
The Center for Packaging and Unit Load Design (CPULD) at Virginia Tech is dedicated to advancing the science and technology of packaging and unit load design. Through innovative research, industry collaboration, and hands-on education, CPULD aims to develop sustainable and efficient packaging solutions that meet the evolving needs of various industries.
Rick LeBlanc, EMBA, is the founder and editor of Reusable Packaging News (subscribe to the free newsletter) and editor of Western Pallet Magazine. A supply chain journalist with more than 30 years of experience, he specializes in pallets, reusable packaging, material handling and related operations. Rick is co-author of Pallets: A North American Perspective and Pallets & Progress: A Collected History of Pallets and Palletized Handling 1922–1945. He is also an advisory board member of the Virginia Tech Center for Packaging and Unit Load Design. Read Rick’s full bio.


