Paper Pallets for Export

paper palletMany companies are looking to paper or corrugated  pallets for export. This report follows our look at export-friendly presswood pallets and plastic pallets.

When the IKEA paper pallet shift was made, the retailer announced that it would be utilizing paper pallets and loading ledges for its unit load base requirements. Predictably, paper pallets would subsequently be getting a closer look from other potential users. (Paper pallets include a variety of corrugated, honeycomb, solid fiberboard or molded pulp products.)

In the case of IKEA, which reportedly uses 10 million pallets per year, the key benefits cited by them included:

  • Easy customization of pallet footprint to fit the unit load, to increase load capacity in the export container
  • Low profile design possible, again geared to reduce cube utilization while in shipment
  • ISPM-15 exemption for international shipments
  • Easily baled at retail outlets, thereby avoiding the freight of transporting empty pallets

IKEA believes it will avoid 140 million euros annually in freight charges due to the switch.
So what else is it that makes paper pallets interesting? These benefits include:

  • Much lighter than wood pallets, beneficial to air freight weight reduction and ergonomics
  • Clean and dust free,
  • Eliminates the need for slip sheet
  • No nails or wood splinters
  • No mold
  • No fire retardants
  • Price that can be comparable to wood pallets

On the other hand:

  • ISPM-15 compliant wood pallets can be cheaper
  • Paper pallets do not match strength and stiffness of comparable timber pallets (in order to rack them, IKEA had to upgrade their warehouse racking to fully support them
  • Not durable
  • Susceptible to failure due to moisture (unless coating added)

Paper pallets continue to evolve, as new designs result in better performing paper pallets, and new water resistant coatings help with moisture while not impeding recyclability.

 

Comments

  1. Hi,
    Ikea has always been in the forefront in their green initiatives as witnessed by their switch to corrugated paper pallets from wooden pallets since last year. However, in saving shipping costs on one hand, the pallets are only used one time and they have to spend considerably to upgrade their warehouse racking system to fully support them, does it translate to a better solution in the long run? We will have to wait and see through the cycle.
    We believe we may have the ultimate solution with our patented paper pallets made from recycled paper . Check our website.

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